Electrical EPC Solutions for different Industries/Domains.
- Electrical Sub-stations including 110 KV / 220 KV with CEIG Approvals
- Elements of a substation Overhead lines, Ground wire. Transformer,Circuit breaker CT, PT, Lightning Arrester, Isolator,Insulator,Bus bar,Capacitor Bank, Earthling , Fencing
- Structural Engineering for Substation / Cable Gallery
- Power Transformer Overhauling
- Sub-stations bus bar Aluminium welding and Bus-Ducts Aluminium
- 33KV/11kV/6.6kV Boards/CRP/HT Capacitor/Transformers/RMUs/MV VFD
- PCC/MCCs/ iMCCs/APFC/GIPs/PDBs/WDBs/LDBs/LCS/Bus-Ducts
- Field Components – Cable Trays/Structural/Earthling/Lightning/Cables (HT/LT/Control/Instrumentations)/ All Type of HT Cable XLPE , Paper Insulated Cable Joints and termination
- Lighting Solutions including street lighting
- Power Evacuation / Synchronization / power system study
Instrumentation Solutions for different Industries/Domains.
- Field Process Instruments (Pressure Transmitters, Flow Meters, Temperature Transmitters, Level Transmitters, Field Wireless, Device Smart Communicators, Distributed Temperature Sensors, Pressure Switches, Level Switches, Vibration Sensors
- Analytical Instruments( Chlorine, Silica, Salinity, pH, ORP, Conductivity, Turbidity)
- Pneumatic Control Panels for Control Valves
- Vibration Monitoring Instruments
- Gas Control Panels
- Building Management Systems Equipments
- Field Non-Process Instruments. (HVAC/CCTV/EPABX/Security systems)
- Instruments Hook-up (For all type of MOC – SS, Hastrolly C etc)
- Environmental Monitoring systems (CEMS, Opacity Meter)
Automation Solutions for different Industries/Domains.
- DCS/PLC Systems including Networking Solutions
- SCADA Systems
- Reporting systems and ERP/ MES/SAP Connectivity systems
- Energy management systems
- IoT based solutions
- RF communication for Stacker Reclaimers
- Identification systems for Coke Oven / Moving machines.
- Barcode / RFID based tracking systems
Project Management Services.
- At AIPS, Project management is the key part of every project we execute.
- Project management is the unique point in our project executions which will be playing pivotal role in the success of the any project.
- We give very high importance to this as this is the key for any project execution.
- Following is the procedure followed in each project for a smooth sailing.
– Detailed Project Planning, Scheduling for more clarity in the project.
– Safety Monitoring and Quality Control in every project.
– Budgetary and Cost Control.
– Communication Management.
– Proper review mechanisms to monitor and control the above points.
– Liaison with statutory authorities.
– Proving proper and timely feedback to team as well as to partners.
Iron and Steel Domain: Our Expertise and Experience
- Coke Oven – We have expertise in EPC EIA solutions for both Horizontal and Vertical type Coke oven with Waste heat recovery Boiler (WHRB).
- Ferro Alloy – We have expertise in providing solutions for Ferro Alloy operations. Submerged Arc Furnace.
- Steel Melt Shop (SMS) –We have provided solution in terms of Electrical, Instrumentation and Automation including complete plant erection and commissioning. We have executed HMDS(Hot Metal Desulphurisation Station) projects. We have provided solution in Water Circulation system (WCS) for Caster unit as well. We have also done projects in Torpedo Tilting units. We have provided solution in Beneficiation Plant too.
- Cold Roll Mill (CRM) –We have provided solution in terms of Electrical, Instrumentation and Automation including complete unit erection and commissioning. We have executed KR Desulphurisation projects where we have done engineering for Motors and specialised brake units as well
- Hot Strip Mill (HSM) –In this also we have provided solution in terms of Electrical, Instrumentation and Automation including complete unit erection and commissioning. We have executed upgradation project for Torch cutting machines (TCMs-3 units)
- Mini Blast Furnace (MBF) –In this also we have provided solution in terms of Electrical, Instrumentation and Automation including complete unit erection and commissioning. We have executed PCI ( Pulverized Coal Injection) unit under MBF. We have provided IA solution in High Line Conveying System with more than 7000 IO’s in Blast Furnace.
- Sinter Plant – We have provided solution in terms of Electrical, Instrumentation and Automation including complete unit erection and commissioning.
- Dedusting Unit – We have provided solution in terms of Electrical, Instrumentation and Automation including complete unit erection and commissioning.
- 4MTPA Coke Oven Plant – SMIORE
- 32 MW WHRB – SMIORE
- 20 MVA / 24 MVA Submerged Arc Furnace (Ferro Alloy) – SMIORE
- 2MTPA Coke Oven Plant – KFIL
- 24 MW WHRB – KFIL
- Sinter Plant – JSW/Mukand Ltd
- Pellet Plant – JSW/NMDC
- HMDS Unit– JSW
- Beneficiation Plant – JSW
- Blast Furnace – High Line Conveying System– BSP
- Dedusting System (2)– JSW
Cement Domain: Our Expertise and Experience
In the cement plant process, we have capability to design the entire plant under EPC-EIA package. From beginning process of Lime Stone Crushing, Stacker/ Reclaimer ,Crushed Lime Stone and Additive Storage, Raw Material Drying & Grinding, Raw Meal Homogenizing & Kiln Feed System, Pyro-Processing System, Clinker Storage & Transport, Coal Grinding System, Coal Firing Section, Clinker Grinding in Closed Circuit Ball Mill, Cement Mill Hag Section, Cement Storage and Transport, Packing and Loading,
Stacker and Reclaimer
We have done the design/Engineering/Supply/erection/commissioning of multiple cement plants and grinding units in India as well as overseas.
Our general scope would be Design/Engineering/Supply/Erection of following items
- From 11KV/6.6KV substation / RMU Unit
- Complete Automation systems
- Field instruments and its hook up
- Cables trays and accessories
- Power/Control Cables and accessories
- Earthing/ Lightning/ Plant lighting
Some of the project references in Cement
- Grinding unit – NCC, Kenya (Site at Uganda)
- 1800 TPD Cement Plant – Lake Cement, Tanzania (PROMAC)
- 400 TPD Cement Plant – HK Cement, J&K (PROMAC)
- 2000 TPD Cement Plant – AYCC, Yemen (ABB)
- 400 TPD Cement Plant – Jaguar Cement, Bangui, Africa PROMAC)
- Grinding unit – Heidelberg Cement (Togo/Benin/Burkina Faso/Lome) (ThyssenKrupp)
- Grinding unit – Dangote Ghana (ThyssenKrupp)
- 80 TPH Cement Grinding &Packing Plant – Korofina ,Mali (PROMAC)
- 1000Tons Capacity Cement Steel Silo –Pioneer Cement Industries, UAE (PROMAC)
Energy Domain: Our Expertise and Experience
For energy generation facilities (including hydro-electric power stations), AIPS offers instrumentation, automation and control system solutions and work on HV/LV facilities.
We have multiple successful projects references for BOP / CPP projects, Solar plants projects, Hydro power projects as well as power generation with Steam turbines.
Our scope would be Design/Engineering/Supply/Erection of following items
- From 11KV/6.6KV substation/ RMU Unit
- Complete Automation systems/ field instruments and its hook up
- Cables trays and accessories
- Power/Control Cables and accessories
- Earthing/ Lightning / Plant lighting
We have reference of successfully executing more than 75-80 projects majorly exported across the world, successfully commissioning, and running for long time now.
Some of the project references in Energy
- 10MW BESS Plant – AES –Turnkey EPC contract including Civil/HVAC/FPS/FSS/CCTV
- TCP System for 3.2MW to 18MW Turbines – TTL (50)
- TCP System for 22MW Turbines – TTL – (5)
- TCP system for 32MW Turbines – TTL (4)
- Control System for 17MW Solar Plant – L&T
- Control System for 5.5MW Solar Plant – L&T
- Control System for 12MW coal-based power Plant – Ultratech/ABB
Water Domain: Our Expertise and Experience
In the water segment, AIPS has been working with STPs/WTPs/RO Plants/Water Pumping Stations and city water supply projects.
we have capability to design the entire plant STPs/WTPs/RO Plants under EPC-EIA package. We have executed multiple projects in different part of India. Along with our other BU’s w have done few major projects also in places line Bahrain/Dubai.
Other than the process plants, AIPS has a good experience working Dam Gate control systems. We have multiple references of successful execution of Dam Gate controls system in India and Bhutan. We have developed our own algorithm for the automatic gate control system for a large dam.
Some of the project references in Water Domain
- Wastewater treatment system & Cooling Tower Chemical Dosing System – Tecton
- 15MLD MBBR Tertiary STP Project – Passavant
- 10MLD SBR STP Project – Xylem
- Water Control System Plant – JSW
- Dam Gate Control system @ Bhutan – PES Engineering
- WTP Project (RO) – L&T Water
System Integration: Our Expertise and Experience
From the start of the company, System integration is been the major part of work. In the beginning scope of work was majorly Automation. But over years with our acquired expertise in EIA solutions, We have extended that to other clients where we gave just automation projects
In the System integration works, we have worked with multiple domains like Paper, Chemical, Pharma, Food and breweries etc. We have very good history of very successful project with all the Clients in which projects were very challenging and unique in nature.
Some of the special project references in System Integration
- Automatic Storage & Retrieval System (ASRS) – ITC, Badrachalam
- Chemical Plant (2 Plants)–Plant Automation– Klüber Lubrication
- Building Automation Project – Texas Instruments
- Poultry Feed system – Andritz
- Plating Plant – Kongovi
- Specialized Multi process Training set up – Siemens STS
- Tobacco Processing Unit- ETHNIC
- Water flow measuring system for entire facility at multiple locations-Accenture
- 5MVA Transformer test bed – KEC/Voltamp, Muscat
- 2MVA Transformer test bed – KEC/Voltamp, Muscat
- Complete Brew house Automation – Chennai Breweries
Iron and Steel
System integration (General) Segment